Disinfection in Food Production
The main categories considered in food production and processing (including handling) were:
- meat and poultry;
- fish and fishery products;
- fresh produce (including hydroponics and sprouts);
- food contact surfaces.
Definition of disinfectants:
Substances used in aqueous solutions in food production and processing to eliminate or reduce the number of microorganisms
on the food in washing, chilling and other processes.
Poultry processing
When a broiler chicken arrives at the processing plant, it has a substantial number ofbacteria associated with it.
During poultry processing, most procedures lower the number of bacteria found oncarcasses.
Chlorine may be added to carcass washers, equipment wash water, immersion chiller water and pre-chiller water.
Process application | Use level (mg/l) | Exposure time |
Pre-chill carcass spray | 3–5 free chlorine | 5s |
Carcass rinse | 200 | 60s |
Reprocessing eviscerated carcasses – pre-chill | 20-50 | NA |
Chiller water | max. 50 | 45–60 min |
Immersion chill | 3–5 free chlorine | 10–120 min |
Recycling water | 5 | NA |
Red meat processing
The red meat processing industry can be divided into primary and secondary (further) processing.
a)Primary red meat processing
Whereas the muscle tissues of healthy animals are considered sterile before slaughter,the hide,
gastrointestinal tract and lymph nodes are sources of a diversity of microbiologicalcontaminants.
Chlorine-based interventions in red meat processing: raw product.
Process application | Use level (mg/l) | Exposure time(s) |
Carcass spray | 50 | 3-5 |
Primal cut spray | 20-50 | 3-5 |
Pre-hide removal spray | 50 | 3-5 |
b)Further red meat processing
Survival of bacteria associated with further processed meats may occur if process
control is lost, but the risk is low if adequate cooking and/or curing steps are followed.
Products may be contaminated throughout post-lethality processing before final packaging.
Therefore, issues related to chlorine use are not as prevalent in further red meat processing
as in primary processing.
Fish and fishery product processing
Freshly harvested finfish contain a diverse natural microflora, whose levels may range
from 2 to 7 log cfu/cm2. Furthermore, the presence of large amounts of nonprotein
nitrogen in fish tissue and the near-neutral pH (>6.0) make fish tissue an ideal
medium for growth of bacteria. Shellfish contain similar groups of
microorganisms but may also contain the microbial pathogens in the waters in which they
grow, as molluscs are filter feeders and concentrate these within themselves.
Chlorine may be added to carcass washers, equipment wash water,
immersion chiller water and pre-chiller water.
Application of chlorine-based sanitizers in the whitefish industry
Process application | Use level (mg/l) | Exposure time |
End-point sanitizing of food contact surfaces with postsanitization rinse | 25 | 15 min |
End-point sanitizing and cleaning of non-food contact surfaces | 50–100 | - |
Interventions in fish and fishery product processing
Process application | Use level (mg/l) | Exposure time |
Post-harvest rinse of whole or headed and gutted finfish | 10 | NA |
Washing of slaughtered fish pre-processing (salmon) | 200 | Up to 8 h if transport |
Immersion of headless shell on shrimp | 50 | NA |
Treatment of water for depuration of shellfish | 5 | NA |
Fresh fruits and vegetables
Fresh fruits and vegetables are often washed to cool the product and remove field dirt
before distribution. Water used to wash fresh produce is often treated with chemical
disinfectants to prevent cross-contamination and reduce microbial growth on equipment
surfaces. The washing process may also reduce microbial populations on produce surfaces.
Chlorine may be added to carcass washers, equipment wash water,
immersion chiller water and pre-chiller water.
Process application | Use level (mg/l) | Exposure time |
Whole product spray, at harvest, pre-cooling | 50-200 | 2-10s |
Whole product dip or spray, post-harvest | 25 | 2 min |
Flume water for transport of leafy greens | 10–50 | 30 s – 5 min |
Flume water for whole fruits and vegetables prior to final wash | 3 | 15 min |
Pre-package spray or dip | 200 | 5-10s |
Food contact surfaces
The function of the application of chlorine-containing compounds onto hard nonporous
food contact surfaces prior to the beginning of a food processing shift is to reduce
populations of disease- and spoilage-causing microorganisms that may be present on
equipment or utensils after cleaning.
The cleaning and disinfecting programmes associated with food production processes
include multiple steps, generally beginning with a pre-rinse with potable water to
remove large food soils and debris.
Process application | Use BICLOSOL (tb./l) | Exposure time |
Food contact surfaces | 1 tb. / 10l | 15 min |